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Soft Bricks / Insulating Firebrick / IFB

BNZ Materials Refractories Fire Brick

Soft Fire Bricks , Insulating Firebrick, IFB by BNZ Materials Refractories : Made in USA !!

BNZ Insulating Fire BrickWe offer high quality, American Made BNZ soft insulating fire bricks. Picking the correct IFB bricks and other refractories for your application is crucial, so please email us or call to let us help you pick the correct refractories for your project or repair.

Soft Bricks or Insulating Firebrick from Sheffield Pottery Ceramic Supply

Refractory shapes include precast cement and fused or sintered refractory products that are formed prior to installation in furnaces, boilers or other high temperature equipment. Refractories are hard, heat resistant materials and products such as alumina, silicon carbide, fire clay, bricks, precast shapes, cement or monolithics and ceramic kiln furniture. Ceramics and refractories have high melting points are suitable for applications requiring wear resistance, high temperature strength, electrical or thermal insulation or other specialized characteristics.

Refractory bricks, blocks, and tiles are stacked to form insulating furnaces, boilers or other thermal process vessel walls. The soft bricks are usually cemented together with refractory mortar.

IFB (Insulating fire bricks) also known as Soft Bricks are high temperature, lightweight refractories which are used as insulation in kilns, forges and furnaces. Many furnaces and kilns will require a combination of Soft Brick and Dense firebrick. We also stock castable dense and insulating refractories (Litewate and Loucast). Casatable refractories are great problem solvers whether constructing or repairing. We stock insulating Kaowool blanket and insulating high temp board as well as mortar and kiln cement.

Gas and electric powered kilns and furnaces can use the soft insulating fire brick in the firebox.
Wood and oil burning kilns are constructed with hard-brick (dense firebrick.) They are then insulated with these IFB. Salt kilns and other applications which create corrosive atmosphere will also need to use dense firebrick (hard brick) in the firebox and use the IFB outside. Coal burning power plants often use specialized brick such as Silicon Carbide brick to resist the abrasive atmospheres there.

From a back yard forge or oven to full scale coal burning power pants Sheffield Pottery has the materials you need!

Sheffield bricks and refractories are used in salt kilns, train kilns, tunnel kilns, Anagama kilns, gas kilns, furnaces, and ovens coast to coast.

Please note:

Most kilns, ovens and furnaces utilize a combination of several types of fire-brick and refractories.
Feel free to email or give us a call if you need help selecting the correct bricks for your application.

Please note:

Bricks Shipped Ups Ground Carry A $0.75 /brick Packing Fee And A $5.00 Minimum Packing Fee

  • Bricks carry a $0.75 per brick double box safe packing fee when going UPS.
  • There is a $5.00 minimum on this packing fee.
  • ie. 1-6 bricks carry a flat $5.00 packing fee. Add $0.75 per brick for 7+ bricks.
  • NOTE: This does not apply to large quantities of bricks which ship palletized via our truck or common carrier.
  • Call to special order any firebrick sizes not shown. Discounts are available when ordering 500 or more fire bricks.

INSULATING BRICKS/SOFT BRICKS 2 1/2”

Choose soft bricks for indoor or well covered areas
Note: Soft bricks can be cut down with an ordinary carpenter's hand saw to create custom shapes where you need them.
Discounts will be applied to orders of over 500 bricks according to schedule below:

ITEM CODE BRICK <500 >500Call for 500 brick Discounts
STRAIGHTS 9” X 4 1/2” X 2 1/2”
NC20 G-20
NC23 G-23
NC26 G-26
NC28 G-28

WEDGES AND ARCHES**Call for 500 brick Discounts
NC20W/NC20A G-20
NC23W/NC23A G-23
NC26W/NC26A G-26
NC28W/NC28A G-28 

SOFT BRICKS 3
STRAIGHTS 9” X 4 1/2” X 3”
NC203 G-20-3
NC233 G-23-3 Call for 500 brick Discounts
NC263 G-26-3
NC283 G-28-3

WEDGES AND ARCHES**
NC203W/NC203A G-20-3
NC233W/NC233A G-23-3 Call for 500 brick Discounts
NC263W/NC263A G-26-3
NC283W/NC283A G-28-3
** Wedges and Arches must be specified by number.

Insulating Firebrick Technical Data Data Updated 05/10/06

Typical Data
STANDARD ASTM C 155 GRADES
Grade
NC-20
NC-23
NC-26
NC-28
Temperature Use Limit
(normal oxidizing atmosphere)
°F
2000
2300
2600
2800
Density, Avg.
ASTM C 134
lb/ft3
35
36
46
55
lb/BEq
2.0
2.1
2.7
3.2
Modulus of Rupture
ASTM C 133
lb/in2
90
110
17
210
Cold Crushing Strength
ASTM C 133
lb/in2
105
145
220
250
Permanent Linear Change
ASTM C 210
%
24 hrs at soaking temp: °F
1950
0.0



2250


0.0


2450





2550



-0.6

2750




-1.6
2950





Thermal Conductivity
ASTM C 182
Btu-in/ft2, °F
Temperature: °F
500

1.3
1.3
1.7
2.0
1000

1.4
1.4
1.8
2.2
1500


1.6
1.9
2.3
2000

n/a
1.8
2.1
2.5
Chemical Analysis
ASTM C 182
%
Alumina - Al2O3


32.1
35.4
46.8
Silica - SiO2


64.3
61.2
50.9
Ferris Oxide - Fe2O3


0.9
0.9
0.8
Titanium Oxide - TiO2

1.7
1.7
1.6
1.7
Calcium Oxide - CaO

0.1
0.1
0.1
0.1
Magnesium Oxide - MgO

0.2
0.2
0.1
0.1
Alkalies, as Na2O & K2O

0.7
0.7
0.7
0.4

Note: there are no drawings of the 3 inch series bricks so here are the dimensions:

|Note: there are no drawings of the 3 inch series bricks so here are the dimensions|
9" x 4½" x 3" SERIES
9"x4½"x3" Straight
Small 9" Brick
9"x3½"x3"
Split Brick
9"x4½"x1½"
Soap
9"x3"x2¼"
No. 1 Wedge
9"x4½"x(3"-2¾")
No. 2 Wedge
9"x4½"x(3"-2½")
No. 3 Wedge
9"x4½"x(3"-2")
No. 1 Key
9"x4½"x(4½"-4")x3"
No. 2 Key
9"x(4½"-3½")x3"
No. 3 Key
9"x(4½"-3")x3"
No. 4 Key
9"x(4½"-2¼")x3"
No. 1 Arch
9"x4½"x(3"-2¾")
No. 2 Arch
9"x4½"x(3"-2½")
No. 3 Arch
9"x4½"x(3"-2")
Feather Edge
9"x4½"x(3"-⅛")
Neck Brick
9"x4½"x(3"-⅝")
End Skew
(9"-6⁹⁄₁₆")x4½"x3"
No. 1 Side Skew
9"x(4½"-2¹¹⁄₁₆")x3"
No. 2 Side Skew
9"x(4½"-1¹³⁄₁₆")x3"

SOFT BRICKS
TEMP---> G20/
2000
G23/
2300
G26/
2600
G28/
2800
Shape Size in Inches
Straits
2.5 NC23 NC26 NC28
3 NC233 NC263 NC283
Wedge #1
2.5 NC20W1 NC23W1 NC26W1 NC28W1
3 NC203W1 NC233W1 NC263W1
Arch #1
2.5 NC20A1 NC23A1 NC26A1 NC28A1
3 NC203A1 NC233A1 NC263A1 NC283A1
Arch #2
2.5
NC20A2 NC23A2 NC26A2 NC28A2
3
NC203A2 NC233A2 NC263A2 NC283A2
Arch #3
2.5




3




Soaps
2.5




3




Side Skews
2.5




3




Feather Edge
2.5




3




Splits
2.5




3




|Note: there are no drawings of the 3 inch series bricks so here are the dimensions|
9" x 4½" x 3" SERIES
9"x4½"x3" Straight
Small 9" Brick
9"x3½"x3"
Split Brick
9"x4½"x1½"
Soap
9"x3"x2¼"
No. 1 Wedge
9"x4½"x(3"-2¾")
No. 2 Wedge
9"x4½"x(3"-2½")
No. 3 Wedge
9"x4½"x(3"-2")
No. 1 Key
9"x4½"x(4½"-4")x3"
No. 2 Key
9"x(4½"-3½")x3"
No. 3 Key
9"x(4½"-3")x3"
No. 4 Key
9"x(4½"-2¼")x3"
No. 1 Arch
9"x4½"x(3"-2¾")
No. 2 Arch
9"x4½"x(3"-2½")
No. 3 Arch
9"x4½"x(3"-2")
Feather Edge
9"x4½"x(3"-⅛")
Neck Brick
9"x4½"x(3"-⅝")
End Skew
(9"-6⁹⁄₁₆")x4½"x3"
No. 1 Side Skew
9"x(4½"-2¹¹⁄₁₆")x3"
No. 2 Side Skew
9"x(4½"-1¹³⁄₁₆")x3"
Uses of Insulating Firebricks

Uses of Insulating Firebricks

Insulating firebricks (often called IFBs) are lightweight refractory bricks designed to handle high temperatures while slowing heat transfer. They are different from dense firebrick because they are more porous, less strong, and much better at insulation.

Common Uses for Insulating Firebricks

1. Kilns (ceramics and pottery)

One of the most common uses is in electric and gas-fired kilns. IFBs help kilns:

  • heat up faster
  • use less fuel/electricity
  • maintain stable firing temperatures

They’re often used for kiln walls, roofs, and doors.

2. Furnaces and forges

IFBs are used as insulation lining in:

  • blacksmith forges
  • heat-treating furnaces
  • foundries (especially non-industrial ones)

They reduce heat loss so the interior gets hotter with less energy.

3. Fireplace and wood stove insulation

They can be used behind or around fireplaces, wood stoves, or inserts to:

  • protect surrounding masonry or framing
  • improve efficiency by reflecting heat inward

However, dense firebrick is usually preferred for areas exposed to direct flame impact or abrasion.

4. Industrial refractory backup insulation

In industrial equipment, IFBs are often used as a secondary insulation layer behind a tougher hot-face refractory lining. This is common in:

  • steel and metal processing furnaces
  • glass furnaces
  • cement kilns
  • petrochemical heaters

The dense refractory takes the abuse; the insulating brick reduces heat loss.

5. Pizza ovens and bread ovens

Insulating firebricks are used as insulation layers in outdoor ovens, especially:

  • under the cooking floor
  • around the dome (as insulation backing)

This improves heat retention and fuel efficiency.

6. Laboratory ovens and thermal test chambers

Because IFBs are easy to shape and handle high heat, they’re used in:

  • lab furnaces
  • experimental combustion chambers
  • prototype thermal systems

7. Heat shields and thermal barriers

They’re useful as a heat barrier for:

  • shielding structural walls from heat
  • protecting equipment near high-temperature sources
  • lining fireproof enclosures

8. Hobby and DIY high-temperature projects

IFBs are popular for DIY work because they’re easy to cut and drill. Common projects include:

  • small propane forges
  • metal melting setups
  • custom kilns
  • heat-treatment boxes

Why Insulating Firebricks Are Chosen

  • Excellent thermal insulation
  • Lightweight
  • Easy to cut and shape
  • Good temperature ratings (often 2000°F–3000°F depending on grade)

Important Limitations

  • They are fragile compared to dense firebrick
  • They wear down under abrasion and direct flame blast
  • Not ideal where molten metal or slag will contact them directly

If you want, I can also explain how to choose the right temperature grade (like IFB 2300 vs 2600 vs 2800) depending on what you're building.

OUR PROCESS

Natural Sheffield Clay is mined on our property from as seen at one of the open clay pits. The Sheffield Clay deposit is located in Sheffield, Massachusetts, on U.S. Route 7 in the Southwest corner of Berkshire County.