venco pugmills
Venco
- the GREEN pottery equipment manufacturer....
Venco has always been a silent achiever as an
environmentally aware company. All of our products are optimized for
energy efficiency as well as function (eg Venco pugmills use fine mesh
shredding screens to reduce motor loads, rather than cheap perforated
plates that are used by most other brands).
The Venco factory is powered by wind-energy and has
been for the last 15 years -all the machinery, lighting etc. Only
plantation timbers and recycled cardboard are ever used for packaging
crates. Venco also has a strict recycling policy for factory and office
waste.
As far as we know, we are the only pottery
equipment manufacturer in the world who has taken these measures to help
protect our environment.
Venco
is an internationally renowned manufacturer and exporter of high
quality equipment for ceramics artists and related
pottery industry. Venco
manufacture a range of electric potters
wheels, pugmills and a hand-operated clay extruder. Venco
equipment is world recognized as a leader in both innovative and quality
equipment.
A
three year warranty is offered on most Venco
equipment. This together with great after sales help, gives peace of mind
when purchasing Venco equipment. We
have been exporting pugmills and potters
wheels internationally since 1979. Over this span of nearly three
decades
Venco have sold over 36,000 wheels and more than 9000 pugmills. These numbers speak for themselves
about our international reputation for quality and reliability.
The
Venco range of wheels and pugmills are
designed to cater for the hobbyist through to professional and industry. There is
a Venco product to suit your needs and
budget! Venco use the highest quality materials in the
construction of the pug mills to ensure a long and reliable service life.
Venco manufacture three different series of pugmills. The Mk2 models comprise a thick section, marine grade, aluminium barrel and a
single stainless steel auger. The new Super-twin's barrel and auger is
constructed entirely from stainless steel. This unit has an innovative twin
auger mixing chamber which leads to a single auger extruder. The very largest
Industrial Series pugs manufactured by Venco are also constructed entirely from stainless
steel. On all models stainless steel bolts are used whenever there is the
possibility of corrosion. These materials are chosen to minimize chances
of clay contamination by corrosion of the barrel or auger.
The drive trains comprises a single or three phase
(depending on model) AC motor, directly coupled to a high
efficiency industrial gearbox. All motors have integral thermal overload
protection. This combination not only guarantees smooth
quiet operation but also a long service life even under the most demanding
loads.
Our full range of pugs can be viewed by clicking on
the various tabs above.
What
is a pugmill?
A
pug mill is used to blend clay to restore it to a more uniform workable
consistency. This applies to new clay or clay scraps from previous work. Clay is loaded
into the feed hopper (closest to motor) and an internal auger pushes the clay along
the barrel, through some fine screens before recompressing the clay and
forcing it out the nozzle. The de-airing models incorporate a vacuum pump
which removes air trapped within the clay while pugging is performed. This produces the highest quality clay
for immediate use on a potters wheel. Traditionally
a similar result was obtained by kneading the clay with hands or feet for
several hours. This is still done in many countries but a pug mill can
make the task easier and quicker than the traditional manual method. Approximately
one hour of pug mill use will produce enough pugged clay for an average
professional potters days work. VENCO Mk2 (Mark II) Series Traditional, Single Auger, Pugmills.
The Mk2 series is Vencos most popular range of pugmills for professional and home potters. This well proven design (over 8500 manufactured) is distributed to more than 30 countries worldwide. The Mk2 range comprises three different capacity units. The Venco Mk2 series pugmills are primarily used to re-claim moist scrap and de-air clay prior to use. The common feature of the Mk2 range is the double helix, stainless steel, auger driven by a high quality, industrial gear-motor. The heavy-duty barrels are cast from corrosion resistant, marine-grade aluminium to ensure a long and trouble free service life. A 3 year warranty is offered on the Mk2 range of pugmills. Each of the three models come standard with a stainless steel safety grille (CE certified) mounted in the feed hopper. De-airing models come with a reliable, high performance, vacuum pump fitted with a dirt/water filter to effectively de-air clay to a very high standard. Stainless-steel mesh shredder screens are used (not simple perforated-plate style screens) for lower processing resistance, hence allowing reduced motor capacity for economical operation.
VENCO 75mm (3) STANDARD (non de-airing) PUGMILL
Stainless steel auger with marine grade aluminium barrel
75mm (3) nozzle diameter, 136mm (5 1/3 ) barrel diameter
Hopper opening 115x100mm (4 ½ x 4)
180kg/hour (400lb/hr) output
370W (1/2hp) fan cooled single phase motor with overload protection
Stainless steel fasteners used throughout
Maybe upgraded to a de-airing model using the 75mm de-air upgrade kit
LxWxH (crated) 1.08x0.34x0.37m (43x13 x 15)
54kg (120lb)
Options de-air upgrade kit CE certified model
VENCO 75mm (3) DE-AIRING PUGMILL
Stainless steel auger with marine grade aluminium barrel
75mm (3) nozzle diameter 136mm (5 1/3 ) barrel diameter
Hopper opening 115x100mm (4 ½ x 4)
180kg/hour (400lb/hr) output
370W (1/2hp) fan cooled single phase motor with overload protection
stainless steel mesh style shredder screen
Stainless steel fasteners used throughout
300W (0.4hp) vane style vacuum pump
LxWxH (crated) 1.43x0.34x0.37 (56x13x15)
80kg (176lb)
Options CE certified model
VENCO 87mm (3 ½ ) DE-AIRING PUGMILL
Stainless steel auger with marine grade aluminium barrel
87mm (3 ½ ) nozzle diameter 150mm (6) barrel diameter
Hopper opening 150x120mm (6 x 4.7)
360kg/hour (800lb/hr) output
750W (1hp) fan cooled single phase motor with overload protection
stainless steel mesh style shredder screen
Stainless steel fasteners used throughout
550W (3/4hp) belt driven vacuum pump
LxWxH (crated not including vac pump) 1.33x0.32x0.5m (52x13x20) (387 Lbs)
Note: Shown with optional CE safety switch
VENCO 100mm (4) DE-AIRING PUGMILL
Stainless steel auger with marine grade aluminium barrel
100mm (4) nozzle diameter, 200mm (8) barrel diameter
Hopper opening 200x175mm (8x 6.9)
550 kg/hour (1200lb/hr) output
1500W (2 hp) fan cooled single phase motor with overload protection
stainless steel mesh style shredder screen
Stainless steel fasteners used throughout
550W (3/4hp) belt driven vacuum pump
LxWxH (crated not including vac pump) 1.61x0.35x0.59m(63x14x23) 422lbs
Note: Shown with optional CE safety switch
DE-AIR UPGRADE KIT FOR 75mm STANDARD PUGMILL
Upgrade the standard (non de-airing) Venco 75 to a de-airing unit
Kit contains all components required including a specially designed ,
stainless steel, de-airing auger, vacuum pump, shredder screen and
associated vacuum fittings and gaskets.
Takes approximately one hour to do the full conversion, basic
mechanical skills required.
COARSE SHREDDER SCREENS AVAILABLE FOR ALL MODELS
Coarse screens available for clay bodies containing large amounts of
coarse grog Venco Products are made in Austrailia but prices shown are FOB Holden MA 01562
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